Intelligent Compressed Biscuit Production Line

GELGOOG designs and manufactures high-speed, automated compressed biscuit production lines for global food manufacturers. Our integrated biscuit making machinery seamlessly handles the entire process from dough mixing to packaging, ensuring superior output, consistent quality, and a rapid return on your investment.

compressed biscuit production line

Key Advantages at a Glance:

High Capacity: Up to 5,000 kg/hour
Fully Automated: One-stop solution from dough mixing to packaging
High Quality: Ensures consistent product density, taste, and hygiene standards
Energy-Saving Design: Up to 30% energy savings in baking
Fast Return on Investment: Typical payback period 6-18 months

compressed biscuit production line

How Does a Compressed Biscuit Production Line Work?

Our production line is optimized for large-scale production, combining traditional processes with modern automation for unmanned and highly efficient operation.

Intelligent Dough Mixing System

Precise Ingredient Dosing: Automatic weighing system ensures accurate proportions of flour, water, and oil.
Uniform Mixing: Fully enclosed design ensures hygiene and dough uniformity >98%.

Shaping and Cutting

Multiple Mold Options: Can produce various biscuit blanks, including square, round, and rectangular shapes.
High-Precision Shaping: Thickness error controlled within ±0.3mm.

compressed biscuit production line

Multi-Layer Baking Tunnel

Energy Efficiency: Hot air circulation and waste heat recovery systems significantly reduce energy consumption.
Precise Temperature Control: Independent zone control ensures a perfect baking curve and uniform color.

Crushing and Mixing

Fine Crushing: Crushes baked cookies to the ideal particle size.
Uniform Mixing: Ensures uniform texture during subsequent compression molding.

Compression Molding

High-Pressure Molding: Adjustable pressure ensures consistent density in each cookie, preventing breakage.
Automatic Demolding: High-speed continuous production ensures standardized shapes.

Automated Packaging Line

Multiple Packaging Options: Supports bagging, boxing, and vacuum packaging.
Integrated Inspection: Metal detection and weight checks ensure final product safety.

Which Industries and Businesses are Suitable For?

Our compressed cookie manufacturing equipment is ideal for the following types of businesses:

Large-scale snack cookie and energy bar manufacturers

Existing food processing plants seeking product diversification or capacity upgrades

FAQ

Q1: What is the capacity and floor space required for a standard production line?

A: We offer various configurations. Specific dimensions can be customized to your factory layout.

Q2: Does the equipment meet international safety and hygiene standards?

A: Yes. Our equipment is designed to meet standards such as CE and ISO 22000 (Food Safety Management System) and can assist in adapting to the regulations of the target export country.

Q3: Do you provide installation and technical support?

A: Of course. We provide global installation supervision, operator training, and 24/7 remote online technical support. We also provide a comprehensive spare parts list.

Q4: What is the minimum order quantity and delivery time?

A: We mainly supply complete production lines. The delivery time for a standard production line is typically 60-90 days, depending on the configuration and level of customization.