A large Southeast Asian baking company was established in 2010 and focuses on the R&D and production of high-end biscuits and snacks. As the demand for healthy baked goods in the local market surges, the original semi-automatic equipment can no longer meet the growing demand for orders, and there is an urgent need to upgrade the production line to improve efficiency and reduce energy consumption.
Insufficient production capacity: The old equipment only produces 800 kg per hour, resulting in delayed orders during the peak season.
High dependence on labor: A lot of manual intervention is required in the molding and baking stages, and product consistency is difficult to guarantee.
Rising energy costs: Traditional production lines have high energy consumption, and the profit margin is compressed due to the increase in electricity prices in Southeast Asia.
We have planned a solution for it that integrates an intelligent control system:
High-speed molding + dual-zone energy-saving baking: Equipped with a multi-module roller printing machine and a heat recovery tunnel furnace, the production capacity is increased to 2,200 kg/hour, and energy consumption is reduced by 30%.
AI quality control system: Real-time adjustment of parameters through visual inspection, the product qualification rate is increased to 99.2%.
Modular design: supports fast switching between soda crackers and sandwich products, and adapts to the flexible production needs of multiple categories.
Delivery and production in 3 weeks: The technical team is on-site for debugging throughout the process, and equipment maintenance personnel are trained simultaneously.
Production capacity doubled: The average monthly output increased from 450 tons to 1,200 tons, helping customers seize the market share of Southeast Asian e-commerce channels.
Long-term cooperation: Based on the successful experience of the first production line, the customer ordered a special production line for cookies the following year and recommended our equipment to industry partners.
"The new biscuit production line has completely changed our production model. Not only is the efficiency beyond expectations, but the intelligent system makes quality control management simpler. Now, we dare to take on international high-end orders, which is a real strategic upgrade."
12 years of deep cultivation in the industry: serving customers in 60+ countries and regions around the world, and the equipment has accumulated more than 5 million hours of operation.
Lifelong technical support: remote diagnosis system + localized spare parts library to ensure continuous and efficient operation of equipment.
Whether you are a traditional baking enterprise transforming or an emerging brand planning large-scale production, our intelligent biscuit production line will become your reliable partner. Consult the solution now and start a new era of efficient production.
