Animal cracker production line is a kind of equipment that can automatically produce animal-shaped crackers. The following introduces it from the aspects of technology, process flow and advantages.
Animal cracker production line technology
Automation control technology: The production line adopts imported electrical components and variable frequency speed regulation technology, which has the characteristics of energy saving and reliability. It can realize single-machine control and linkage control, reduce manual operation, and improve production efficiency and product quality stability.
Precision molding technology: It can accurately produce crackers in various animal shapes, such as spheres, squares, strips, etc., and can control the size of biscuits and the depth of patterns.
Baking technology: The length of the oven of this production line can be determined according to the production capacity, and the baking temperature and time can be accurately controlled to ensure that the biscuits are evenly baked, golden in color and good in taste.
Advantages of animal cracker production line
Efficient production: The fully automatic production line realizes large-scale and automated production, significantly improving production efficiency. Compared with traditional manual or semi-automatic production methods, the output can be increased several times or even dozens of times to meet the market demand for large-scale products.
Stable product quality: The use of advanced technology and equipment, through the preset process parameters, ensures the stable and consistent quality of each batch of crackers and reduces labor costs. Reduce the defective rate and improve the overall finished product rate.
Product variety: By changing the mold and process formula, the production line can produce animal-shaped crackers of various flavors and patterns, such as cream flavor, chocolate flavor, animal-shaped biscuits, etc., to meet the diverse needs of consumers.
Cost saving: The automated production line reduces the demand for labor, thereby reducing labor costs. At the same time, through reasonable equipment configuration and energy-saving control technology, energy costs are also reduced.
Good sanitation and safety performance: The main components of the production line, such as the oven and the casing, are made of stainless steel, which is easy to clean and maintain, effectively preventing bacteria from growing and ensuring food hygiene and safety.
Animal cracker production line process
Kneading: Use a horizontal kneading machine or a vertical kneading machine to mix corn flour, wheat flour, white sugar, water and other raw materials in a certain proportion.
Dough conveying: The kneaded dough is conveyed to the next process through an automatic dough conveying system.
Pressing and rolling: The dough is first sent to a dough press or a stacking machine for pressing to improve the taste of the cracker.
Molding: The relaxed dough sheet is formed by a rotating cutter. The remaining dough is returned to the kneading process for reuse through the side waste return system.
Baking: The formed crackers are sent to the oven for baking through the oven feeder.
Cooling and conveying: After baking, the crackers with optional oil spraying are sent to the 180-degree flat flip conveyor through the oven discharger, and then to the cooling conveyor for cooling.
Palletizing and packaging: The cooled crackers are palletized by the star wheel palletizer and then sent to the packaging station for packaging.
