Animal Biscuit Production Line High Precision and Capacity

The Animal Biscuit production line is a fully automatic or semi-automatic system for mass production of various animal-shaped biscuits.

Core process steps

• Raw material mixing: Use a vertical or horizontal dough mixer to mix flour, sugar, butter, eggs, milk powder and other raw materials in proportion into a uniform dough.
• Calendering and forming: The dough is pressed into the required thickness by a three-roll calender, and the dough is cut into three-dimensional animal shapes such as bears, rabbits, giraffes, etc. using a rotary die cutter or roller cutter. The mold can be quickly replaced to support customized animal patterns.
• Baking: A tunnel gas or electric heating oven is used with temperature zone control to ensure that the biscuits are evenly colored and crispy.
• Cooling: Natural cooling or forced air cooling through a linear cooling conveyor belt to shape the biscuits for subsequent packaging.
• Decoration (optional): It can be equipped with an oil sprayer, sugar sprinkler or chocolate coating machine to increase the product flavor and appearance appeal.
• Packaging: Use a vertical packaging machine or pillow packaging machine for automatic metering, sealing and labeling, supporting various forms such as bagging and boxing.

Capacity and scope of application

• Capacity range: 100 kg/h to 1200 kg/h, suitable for small factories to large industrialization needs;
• Applicable products: animal biscuits, letter biscuits, cartoon biscuits, etc.;
• Terminal market: children's snacks, infant food supplements, gift biscuits, export food, etc.

Advantages and features of Animal Biscuit production line

• High efficiency and high yield: fully automated continuous operation, single-line capacity of 100-1 250 kg/h optional, 3-5 times more efficient than traditional manual or semi-automatic lines, significantly reducing labor and energy costs.
• Excellent consistency: precision roller pressing, servo die-cutting molding, single-piece weight error ≤±1%; multi-point temperature-controlled tunnel furnace makes the color and puffing highly consistent, and the defective rate can be reduced by 25%.
• Flexibility/expandable: mold quick-change structure completes the switching of different animal patterns in 5-10 minutes; the same set of equipment only needs to adjust the formula to switch to other biscuits such as cream, soda, and sandwich, and quickly respond to market hotspots.
• Safe and stable: The whole machine is made of food grade SUS304, and key components are imported brands; closed conveying, UV sterilization, and CIP cleaning modules reduce human contact with powder, meeting HACCP/ISO22000.
• Energy saving and environmental protection: gas/electricity/thermal oil are various heat sources to choose from, and thickening and heat preservation of the furnace body can save 20% energy; the waste materials can be recycled online, reducing the waste of raw materials by 30%.