Industrial Biscuit Production Process

Biscuits are a favourite delicacy of people all over the world, and the Industrial biscuit production process is a truth that people want to explore, what is the difference between industrial biscuit production and traditional biscuit production? Why can factories produce biscuits in large quantities and make them delicious?

In this blog post, we will take you to understand the industrial biscuit production process and show how these delicious biscuits are mass produced.

Ⅰ:Industrial Biscuit Production Process: Raw Material Preparation

• The main ingredients of biscuits include flour, sugar, shortening or oil, leavening agents and flavouring.

• Flour is the basic ingredient of biscuits, providing structure and texture. Depending on the desired characteristics of the biscuit, different types of flour can be used. For example, wheat flour is commonly used, but other flours such as rye or oats can be added for variety

• Sugar adds sweetness to the biscuits and also helps with browning during the baking process. Shortening or oil is used to provide moisture and softness. Bulking agents such as baking powder or baking soda are added to make the biscuits expand. Flavouring such as vanilla extract, cocoa powder or spices can be added to give the biscuits a unique taste.

• Different types of biscuits use different proportions of ingredient beans. These ingredients in the biscuit production process have to be mixed together to form a dough through a strict process recipe to make a different biscuit flavour.

II. Step In The Production Of Industrial Biscuits: Dough Mixing

1:Once the raw materials are prepared, they are mixed together to form the dough. A complete production line is equipped with a mixing machine, which can handle large quantities of dough and save labour. The biscuit mixer usually mixes all the ingredients in a homogeneous way.

2:During the mixing process, water can be added to adjust the consistency of the dough. The amount of water added depends on the type of flour and other ingredients used. Different biscuits require different levels of dough softness, so it is important to control the amount of water added so that the dough is neither too dry nor too sticky.

III. Industrial Biscuit Production Process: Dough Pressing And Cutting

1:After the dough is mixed, it is formed into sheets of the same thickness by a dough sheeter in the production line. The thickness of the dough sheet is adjusted according to the type of biscuits to be produced. For example, thin sheets are used to make biscuits, and thick sheets are used to make cookies.

2:In the biscuit forming machine, the dough sheet can be operated into the desired shape. The mold in the biscuit forming machine can be of any shape. Different biscuit types have different molds and can be adjusted as needed.

IV.Step In The Production Of Industrial Biscuits: Baking

The mould biscuits are baked in large industrial ovens. The baking temperature and time depend on the type of biscuit and the size of the baking tray. Industrial biscuit ovens work continuously when conditions permit, which is one of the main reasons why factories can produce large quantities of biscuits in a short time.

After baking, some of them also have oil spraying or spreading machines, which give the biscuits an attractive colour and a colourful taste.

V.Industrial Biscuit Production Process: Cooling And Packaging

• The final step in the process is the cooling of the biscuits on a conveyor belt. As the biscuit cools, it hardens and develops its final texture. After cooling, the biscuits are sorted and checked for quality. Any defective biscuits are removed.

• The biscuits are then packed in various packaging materials such as plastic bags, boxes etc. through biscuit packing machines. This protects the biscuits from moisture, air and other contaminants and ensures their freshness and shelf life during transport.

The biscuit production processing is a complex but efficient process compared to traditional handmade biscuits. Although there are many seemingly complex steps and processes involved in the production, most of them are done automatically by machines and only a small number of operators are required to monitor and manage the process.

Compared with the traditional manual,biscuit production process saves a lot of labour consumption as well as raw material wastage, and extremely large production equipment and automated production lines are able to run continuously and produce biscuits constantly, which greatly improves the production efficiency. In order to meet the huge demand of the market.