What is the production line of a biscuit? In the field of large-scale food processing, the degree of automation of the biscuit production line directly determines the company's production efficiency and product quality stability.
As a professional supplier in the field of industrial machinery, we deeply analyze the core composition and technological innovation of the biscuit production system, and provide food production companies with a basis for equipment selection decision-making.
Core Components of Biscuit Production Line
A typical industrial biscuit production line consists of five intelligent units to form a closed-loop system:
- Raw material processing system: equipped with precise weighing and mixing units to realize the automatic proportioning and homogenization of raw materials such as flour, oil, and powdered sugar
- Forming and processing unit: integrated roller pressing-mold forming unit, supporting continuous forming of biscuit blanks of different thicknesses and shapes
- Intelligent baking system: multi-layer tunnel oven equipped with temperature gradient control technology to ensure precise control of water evaporation and Maillard reaction
- Cooling conveyor line: equipped with a cooling tunnel with temperature and humidity regulation to achieve product shaping and stable quality
- Packaging and palletizing system: automatic sorting-packaging-boxing linkage unit, with a maximum processing speed of 300 bags/minute
Performance Advantages of Industrial-Grade Equipment
Compared with traditional semi-automatic equipment, modern biscuit production lines present three major upgraded features:
- Productivity breakthrough: single-line output can reach 1,000 kg per hour, and modular design supports 24-hour continuous operation
- Quality control: PLC control system realizes ±1% fluctuation control of key parameters (temperature/humidity/pressure)
- Flexible production ：Quick mold change technology supports flexible switching of different categories (crispy/tough/sandwich biscuits)
Decision Factors for Equipment Selection
When selecting an industrial-grade biscuit production line, the following technical parameters should be evaluated:
- Production efficiency: Select matching unit specifications according to the company's annual production capacity plan (it is recommended to retain 20% redundant design)
- Energy consumption index: The new heat recovery system can reduce energy consumption in the baking process by 30%
- Sanitary standards: Stainless steel materials and CIP automatic cleaning system that meet HACCP certification
- Extended interface: Support MES system docking to achieve real-time monitoring and process optimization of production data
Industry Technology Development Trends
Currently, biscuit production equipment presents two major innovation directions:
- Intelligent upgrade: AI visual inspection system realizes real-time elimination of product defects (accuracy>99.5%)
- Green production: Integrated application of waste heat recovery device and photovoltaic power supply system to promote carbon neutrality goals
As a professional manufacturer in the field of biscuit processing machinery, we provide customized biscuit production line solutions for large enterprises, covering the full cycle of process design-equipment integration-technical training.
Contact our engineering team now to get exclusive capacity improvement solutions and equipment 3D layout demonstrations.
