What Is the Processing Flow of Soft Biscuits in Factory?

What is the processing flow of soft biscuits in factory?Have you ever wondered how these delicious snacks are mass-produced in a factory?

In this blog post, we will take a closer look at how soft biscuits are processed in a factory.

What Is the Processing Flow of Soft Biscuits: Raw Material Preparation

Raw material preparation is the first step in the production of soft biscuits. These include

• Flour: This is the main ingredient in making biscuits. Different types of flour are used for biscuits with different flavour, such as wheat flour, wholemeal flour, etc.
• Sugar: This can be used to add sweetness to biscuits. You can use crystal sugar, brown sugar or other sweeteners.
• Fat: Usually in the form of butter, margarine or shortening. Fat gives cookies a rich, tender texture.
• Eggs: Provide structure and moisture.
• Leavening: Baking powder or baking soda is used to make cookies rise.
• Flavorings and additives: Such as vanilla extract, cocoa powder, nuts, dried fruit and emulsifiers to enhance taste and texture.

What Is the Soft Biscuits Production Process: Dough Making

After the raw materials are received, they are accurately weighed according to the specific recipe. The weighed ingredients are then transferred to a large mixer.

After the dough is mixed, it needs to be formed into the desired shape of the biscuits. Several methods are used in factory production:

• Extrusion: The dough is forced through a forming die to form a continuous dough. These can then be cut into individual biscuits.
• Placing: The dough is placed on a baking sheet using specialized equipment. This method is often used for softer dough that are difficult to handle manually.
• Forming: Some soft biscuits are made by pressing the dough into a mold. This can create unique shapes and designs.

What Is the Processing Flow of Soft Biscuits: Baking

The formed biscuits are then transferred to large industrial ovens for baking. The baking process is carefully controlled to ensure even cooking and the desired texture.

1. Preheating: The oven is preheated to the specific temperature required for the biscuits being produced. The temperature range is 350°F to 425°F (175°C to 220°C).
2. Loading: The biscuits are placed on a baking sheet or conveyor and then loaded into the oven.
3. Baking time and temperature: The baking time for the biscuits is fixed, usually 8 to 15 minutes, depending on the size and thickness of the biscuits. The temperature is kept constant throughout the baking process to ensure consistent results.
4. Monitoring: During the baking process, the biscuits are closely monitored to ensure that they are baked evenly and not overcooked. Sensors and timers are used to control the baking process.

What Is the Manufacturing Process Of Soft Biscuits ? Cooling and Packing

To set their texture and prevent them from becoming soggy, the biscuits must be cooled to room temperature after baking.

1. Cooling conveyor: The baked biscuits are transferred to a refrigeration conveyor where air is circulated around the biscuits. The result is a fast and even cooling of the biscuits.
2. Controlled environment: The cooling area is usually maintained at a specific temperature and humidity.
3. Cooling time: The biscuits are cooled long enough to ensure that they are completely cooled before packaging.
4. Packaging materials: Soft biscuits are usually packed in plastic bags, crated or trays. These materials are selected for their durability, barrier properties and freshness.
5. Packaging machines: To fill and seal packs quickly and efficiently, automatic packaging machines are used. These machines can handle large quantities of biscuits and ensure consistent packaging.
6. Labels: Packs are labelled with product information. This includes ingredients, nutritional information, expiry dates and barcoded.

So Through the above description, What is the processing flow of soft biscuits?In conclusion, from preparing the raw ingredients to baking and cooling, there are a number of steps involved in making soft biscuits. You can make delicious soft biscuits that are sure to please by following these steps and using quality ingredients. Soft biscuits are a wonderful treat that can be enjoyed by people of all ages, whether with a cup of coffee or as a snack on the go.