How to Make Hard Dough Biscuits in a Factory

Release Time: 2025-01-24
Author: shanna
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how to make hard dough biscuits? If you're considering investing in a biscuit production line, understanding the process from a factory perspective is key to ensuring success. Here's a comprehensive breakdown of the process.

biscuit

Ingredient preparation

The foundation of any good hard dough biscuit lies in the precise combination of ingredients. Flour, usually a high-protein variety, forms the bulk of the dough. It provides the structure and texture needed for that characteristic hardness. Added to this is sugar, butter or shortening, and a pinch of salt.

 

Mixing the dough

how to make hard dough biscuits? In a factory setting, large industrial mixers come into play. They're not your average kitchen appliance. They're designed to handle large quantities of ingredients efficiently.

Mixing times and speeds are carefully calibrated. Too little time and the dough isn't mixed well; too much time and the gluten is overworked, resulting in a tough biscuit. The goal is a smooth, firm dough that holds its shape when pinched.

SUDA biscuit

Letting the Dough Rest


Once the dough has been mixed, it is important to let it rest. During this resting period, the gluten in the dough relaxes, which makes the dough more flexible and easier to handle when it comes to shaping the biscuits.

 

Shaping the Biscuits


How do you make hard dough biscuits? The process involves forming the biscuits from the hard dough. There are several ways to shape them, but for hard dough biscuits, the typical method is to use rollers and cutters. The leftover dough is reused in the mixing process to reduce waste. Some modern production lines employ automatic shaping machines that can churn out thousands of uniformly shaped biscuits per hour.

How to Make Hard Dough Biscuits in a Factory

Baking

The baking process transforms raw dough into delicious hard dough biscuits. Factory ovens are specialized machines. The temperature and baking time need to be fine-tuned according to the size of the biscuits and the recipe.

The baking time to make hard dough biscuits needs to be carefully controlled. Thinner biscuits may require a hotter oven and a shorter baking time, while thicker biscuits require more moderate temperatures and longer baking times.

 

Cooling and Packaging

After baking, the biscuits need to be cooled quickly to fix their texture. As we explored in our previous blog on biscuit packaging, these protect the biscuits from moisture and physical damage during transportation and storage.

 

What is the process for making hard dough biscuits? Ultimately, producing hard dough biscuits in a factory involves meticulous attention at every stage. Each step, from selecting raw materials to completing the packaging, significantly impacts the quality and market appeal of the biscuits. By gaining a deep understanding of these processes, you can strategically invest in a biscuit production line that will deliver hard dough biscuits meeting consumer expectations.